Research on Effect of Endwall Contouring of Vaned Diffuser on Stable Operating Range of Centrifugal Compressor

Abstract

The study investigates the impact of diverse endwall contouring strategies on the operational stability of a high-pressure ratio centrifugal compressor stage. Employing numerical simulation techniques, this study examines the implications of contoured wall positions, specifically convex profiles at the pressure side (PS) and/or concave profiles at the suction side (SS), as well as asymmetric endwall contouring, on both stage performance and internal flow field within the centrifugal compressor. And the stability enhancement mechanism of endwall contouring is clarified. The results demonstrate that employing full circular contoured vaned diffusers on the hub-side wall can achieve a maximum improvement in stall margin of 15.10%. Additionally, the diffuser featuring solely convex profiles at the pressure side on the hub-side wall exhibits an augmented stall margin by 8.39%, with a reduction in performance loss at low flow rate conditions. The asymmetric endwall contouring improves stall margin by 8.39%, and mitigates the performance loss across the entire operating range. At the near-stall (NS) point, the contoured endwalls redirect fluid toward the suction side, thereby mitigating the incidence at the vane leading edge and attenuating the interaction between the impeller trailing edge vortex and the diffuser leading edge vortex. Moreover, concave profiles serve to accelerate the fluid on the suction side along the flow direction, thereby suppressing the corner separation and weakening passage blockages. Simultaneously, the advantages of endwall contouring in vane diffusers extend to the improvement in the circumferential nonuniformity of flow fields and the enhancement in diffuser stability.