A Multifidelity Aero-Thermal Design Approach for Secondary Air Systems

Abstract

The paper presents a multidisciplinary approach for aero-thermal and heat transfer analysis for internal flows. The versatility and potential benefit offered by the approach are described through the application to a realistic low pressure turbine assembly. The computational method is based on a run time code-coupling architecture that allows mixed models and simulations to be integrated together for the prediction of the subsystem aero-thermal performance. In this specific application, the model is consisting of two rotor blades, the embedded vanes, the interstage cavity, and the solid parts. The geometry represents a real engine situation. The key element of the approach is the use of a fully modular coupling strategy that aims to combine (1) flexibility for design needs, (2) variable level of modeling for better accuracy, and (3) in memory code coupling for preserving computational efficiency in large system and subsystem simulations. For this particular example, Reynolds averaged Navier–Stokes (RANS) equations are solved for the fluid regions and thermal coupling is enforced with the metal (conjugate heat transfer, CHT). Fluid–fluid interfaces use mixing planes between the rotating parts while overlapping regions are exploited to link the cavity flow to the main annulus flow as well as in the cavity itself for mapping of the metal parts and leakages. Metal temperatures predicted by the simulation are compared to those retrieved from a thermal model of the engine, and the results are discussed with reference to the underlying flow physics.