Full-Size Experimental Investigations on Planetary Gear Journal Bearings in High-Power Wind Turbines

Abstract

To satisfy the large-scale and high-power demands of wind turbines, planetary gear journal bearings (PGJBs) have been applied in large wind turbine gearboxes (WTGs), as an alternative to traditional rolling bearings, due to their higher reliability and smaller size. To simulate the actual lubrication behaviors of PGJBs and investigate their hydrodynamic performance, a full-size test rig for PGJBs was built in this article. A multiparameter detection system coupled with the ultrasonic testing method was developed. Four ultrasonic piezoelectric elements, eight thermistors, two pressure transducer, and one torque sensor were used to obtain the film thickness, oil temperature, oil pressure, and friction torque data of the test PGJB. The rated condition experiment was conducted to investigate the variation of measured lubrication performance with the operating time. Three-dimensional predictions of oil film pressure, temperature, and thickness were presented to analyze the steady-state lubrication characteristic at the rated condition. Moreover, a series of steady-state experiments were carried out to simulate the normal operations of the test PGJB at different conditions, and the measured results were verified by the numerical predictions. The influence of rotational speed, input load, oil supply temperature, and oil supply flow on the hydrodynamic performance of the test PGJB was explored.