Annular Dump Diffuser and Deswirl System for Back-Pressure Control in Engine-Scale Transonic Annular Cascade

Abstract

A common requirement for turbomachinery testing facilities is the ability to independently control Mach number and Reynolds number. In practice, this means independent control of the inlet total pressure and exit static pressure in a test facility. In this paper, we present a solution to this problem with particular applicability to large-scale annular test facilities. We describe the design and commissioning of a combined annular dump diffuser and deswirl system for back-pressure control in environments with high-whirl transonic flow. The particular application was an annular cascade of nozzle guide vanes from a current civil engine. The purpose was to provide independent control of Mach number and Reynolds number, by controlling the back-pressure in the intermediate annular plenum which forms the dump diffuser. The dump diffuser is necessary to facilitate optical and probe access (without interaction effects) and to reduce the risk of exit static pressure disturbances (due to particular duct design). The system has been installed and validated in the engine component aerothermal (ECAT) facility at the University of Oxford. In this implementation of the system, the high-whirl transonic flow from the nozzle guide vanes passes through a short, parallel annular duct, and is dumped into an annular plenum, before being re-accelerated into a deswirl vane ring. The deswirl ring turns the flow to the axial direction. The flow is then discharged through a variable choke plate into a silencer. Conditioning the flow to have zero whirl at the choke plate reduces the sensitivity of the choke plate effective blockage to the whirl angle. The design, deswirl vane aerodynamic performance, and overall system performance are assessed with detailed experiments and 3D unsteady computational fluid dynamics predictions. The control of high-whirl transonic flow is notoriously challenging, and the deswirl system has application to exhaust conditioning in a number of applications including annular cascade experiments and rocket turbo-pump exhaust systems.