A Novel Morphing Propeller System Inspired by Origami-Based Structure

Abstract

For a standard propeller system, the thrust output and the energy dissipation are proportionally dependent on its rotating speed, as its physical characteristics and working conditions are normally fixed during its operation. In order to improve the system performance and meet special application requirements, this paper presents the design of a novel two-stage propeller system with a morphing blade structure for higher thrust output and energy efficiency in operations. Based on the stacked Miura-ori (SMO) pattern, an origami-based structure is designed to enable a change in blade length for a propeller system and thus improve the system performance. The unique snap-through feature of the proposed origami structure is utilized to provide a two-stage working condition according to its rotating speed. The geometric parameter analysis of the SMO structure is first investigated, specifically focusing on the operating mechanism due to the snap-through behavior. Then, the implementation of the SMO structure into a rotating system is studied. The effects of design parameters on the critical transition points, which correspond to two operating states of the proposed propeller system, are numerically discussed. The simulation results confirm the performance improvement in the thrust output and energy-saving. The feasibility of using origami-based structures provides valuable insights into more applications in similar domains, such as fan system and wind turbine blades.