Utilization of Fast Response Pressure Measurements to Non-Intrusively Monitor Blade Vibration in Axial Compressors

Abstract

A novel non-intrusive method has been developed to monitor rotor blade vibration using unsteady casing pressure. The present blade vibration monitoring technique utilizes casing unsteady pressure sensors that can detect the pressure waves associated with blade vibration. Spinning mode theory was used to identify the specific frequencies and nodal diameters (NDs) of the spinning pressure waves associated with the blade vibration. A dual temporal-spatial analysis method has been developed to extract the specific frequency components using Fourier transforms, and the specific ND component was extracted using a circumferential mode-fitting algorithm. An experimental study was done in the Purdue 3-stage axial research compressor to verify the new rotor blade vibration monitoring method against the blade tip timing (BTT) method. During the experiment, the compressor was swept through the resonant crossing speed corresponding to the first torsion (1T) vibratory mode of the embedded rotor, while the unsteady casing pressure data and BTT data were simultaneously acquired. Utilizing as few as two sensors, the pressure wave due to blade forced vibration was extracted. A constant scaling factor between the resultant pressure wave strength and blade deflection amplitude was calculated for two different loading conditions. The close match between blade vibration-generated pressure wave strength and blade deflection amplitude through the resonant range provides the validation for the new rotor blade vibration monitoring method. This is the first time in the open literature that blade vibration-related pressure waves have been extracted from casing pressure sensor arrays and used to quantify blade vibration.