Evaluation of Cavitation Erosion Intensity in a Microscale Nozzle Using Eulerian–Lagrangian Bubble Dynamic Simulation

Abstract

In the present study, cavitation erosion is investigated by implementing an Eulerian–Lagrangian approach. Three-dimensional two-phase flow is simulated in a microscale nozzle using Reynolds-averaged Navier–Stokes (RANS) solver along with realizable k−ε turbulence model and Schnerr–Sauer cavitation model. The numerical results are in agreement with experimental observations. A modified form of Rayleigh–Plesset–Keller–Herring equation along with bubble motion equation is utilized to simulate bubble dynamics. Average values of mixture properties over bubble surface are used instead of bubble-center values in order to account for nonuniformities around the bubble. A one-way coupling method is used between Lagrangian analysis and RANS solution. The impact pressure resulted from bubble collapse is calculated for evaluation of erosion in diesel and soy methyl ester (SME) biodiesel in different situations. The results show that the initial size of the bubbles is an important factor for determining the intensity of erosion. So, the bubbles erosive power increases when their initial radius increases. It is also found that the intensity of erosion in diesel is much higher than that of biodiesel and this is because of the differences in fuels properties, especially in viscosity and vapor pressure. The effect of bubbles initial position on erosion intensity is also investigated in this study, and it is found that bubbles with the highest distance from sheet cavity termination have the highest contribution in erosion rate.