Excess Identification and Mapping in Engineered Systems

Abstract

A system must continue to meet stakeholder needs throughout its service life to maintain value. Excess that is embedded into components during the design phase can enable inservice system evolution when new or changed requirements are introduced. However, while the concept of excess has been established in the literature, it is not clear how to identify and quantify the set of excesses in a particular design. This paper uses component properties and functional flow information to map and quantify the excess that exists within a system. Understanding the functional flow relationships between components allows for the bottlenecks at component interfaces to be identified. Those flows that do not limit the potential evolvability of a system can be removed from consideration, allowing for critical interface parameters to be highlighted and their capabilities quantified. The method is demonstrated on a consumer heat gun, where quantifying the excess within components allows for a reduced map to be created with irrelevant flows removed. Finally, changes to the system are explored to demonstrate how knowledge of component excess can be used to initially validate a proposed evolution.