Suppressed Dry out in Two Phase Microchannels via Surface Structures

Abstract

We demonstrated suppressed dryout on structured surfaces during flow boiling in microchannels. We designed and fabricated microchannels with welldefined silicon micropillar arrays (heights of ~25 آµm, diameters of 10 آµm and pitches of 40 آµm) coated with silicon dioxide on the bottom heated channel wall. We visualized the flow fields inside a smooth and structured surface microchannel during the annular flow boiling regime with a high speed camera at a frame rate of 2000 fps. Timelapse images revealed two distinct dryout dynamics for the two types of surfaces. For the smooth surface, the thin liquid film brokeup into smaller liquid drops/islands and the surface stayed in a dry state after the drops evaporated. The microstructured surface, on the other hand, preserved the thin liquid film initially due to capillary wicking. Dry patches eventually formed at the center of the microchannel which indicated wicking in the transverse direction (from the sidewalls inward) in addition to wicking in the flow direction. Overall, the structured surface showed less instances of dryout both spatially and temporally. These visualizations aid in the understanding of the stability of the thin liquid film in the annular flow boiling regime and provide insight into heat transfer enhancement mechanisms by leveraging surface structure design in microchannels.