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    The Costs of Downtime Incidents in Serial Multistage Manufacturing Systems

    Source: Journal of Manufacturing Science and Engineering:;2012:;volume( 134 ):;issue: 002::page 21016
    Author:
    Jianbo Liu
    ,
    Qing Chang
    ,
    Guoxian Xiao
    ,
    Stephan Biller
    DOI: 10.1115/1.4005789
    Publisher: The American Society of Mechanical Engineers (ASME)
    Abstract: Downtime is arguably the single most significant contributor to system inefficiency in a multistage manufacturing system. Achieving near-zero downtime has been the ultimate goal of production operation management at the plant floor. Accurate estimation of the impact of each downtime incident is of great importance for deciding where to allocate limited resources among various manufacturing stages. In this paper, we focus on quantitative analysis of the impact of each individual downtime event in terms of permanent production loss and financial cost. We start from the transient analysis of a single downtime event and later extend to more generic scenarios where downtime incidents occur concurrently at different stages. Apart from the analytical study, a practical computation procedure using real-time production records can be readily derived and implemented at the plant floor. Case studies are conducted to demonstrate its potential in facilitating the decision making at plant floor on project identification, prioritization, and budget allocation in a multistage manufacturing system.
    keyword(s): Downtime , Manufacturing systems , Manufacturing AND Polishing equipment ,
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      The Costs of Downtime Incidents in Serial Multistage Manufacturing Systems

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    http://yetl.yabesh.ir/yetl1/handle/yetl/149671
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    contributor authorJianbo Liu
    contributor authorQing Chang
    contributor authorGuoxian Xiao
    contributor authorStephan Biller
    date accessioned2017-05-09T00:52:51Z
    date available2017-05-09T00:52:51Z
    date copyrightApril, 2012
    date issued2012
    identifier issn1087-1357
    identifier otherJMSEFK-28529#021016_1.pdf
    identifier urihttp://yetl.yabesh.ir/yetl/handle/yetl/149671
    description abstractDowntime is arguably the single most significant contributor to system inefficiency in a multistage manufacturing system. Achieving near-zero downtime has been the ultimate goal of production operation management at the plant floor. Accurate estimation of the impact of each downtime incident is of great importance for deciding where to allocate limited resources among various manufacturing stages. In this paper, we focus on quantitative analysis of the impact of each individual downtime event in terms of permanent production loss and financial cost. We start from the transient analysis of a single downtime event and later extend to more generic scenarios where downtime incidents occur concurrently at different stages. Apart from the analytical study, a practical computation procedure using real-time production records can be readily derived and implemented at the plant floor. Case studies are conducted to demonstrate its potential in facilitating the decision making at plant floor on project identification, prioritization, and budget allocation in a multistage manufacturing system.
    publisherThe American Society of Mechanical Engineers (ASME)
    titleThe Costs of Downtime Incidents in Serial Multistage Manufacturing Systems
    typeJournal Paper
    journal volume134
    journal issue2
    journal titleJournal of Manufacturing Science and Engineering
    identifier doi10.1115/1.4005789
    journal fristpage21016
    identifier eissn1528-8935
    keywordsDowntime
    keywordsManufacturing systems
    keywordsManufacturing AND Polishing equipment
    treeJournal of Manufacturing Science and Engineering:;2012:;volume( 134 ):;issue: 002
    contenttypeFulltext
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