Assessment of Turbulence Model Predictions for an Aero-Engine Centrifugal Compressor

Abstract

The accurate prediction of mean flow fields with high degrees of curvature, adverse pressure gradients, and three-dimensional turbulent boundary layers typically present in centrifugal compressor stages is a significant challenge when applying Reynolds averaged Navier–Stokes turbulence modeling techniques. The current study compares the steady-state mixing plane predictions using four turbulence models for a centrifugal compressor stage with a tandem impeller and a “fish-tail” style discrete passage diffuser. The models analyzed are the k-ε model (an industry standard for many years), the shear stress transport (SST) model, a proposed modification to the SST model denoted as the SST-reattachment modification (RM), and the Speziale, Sarkar, and Gatski Reynolds stress model (RSM-SSG). Comparisons with measured performance parameters—the stage total-to-static pressure and total-to-total temperature ratios—indicate more accurate performance predictions from the RSM-SSG and SST models as compared to the k-ε and SST-RM models. Details of the different predicted flow fields are presented. Estimates of blockage, aerodynamic slip factor, and impeller exit velocity profiles indicate significant physical differences in the predictions at the impeller-diffuser interface. Topological flow field differences are observed: the separated tip clearance flow is found to reattach with the SST, SST-RM, and RSM-SSG models, while it does not with the k-ε model, a larger shroud separation at the impeller exit seen with the SST and SST-RM models, and core flow differences are in the complex curved diffuser geometry. The results are discussed in terms of the production and dissipation of k predicted by the various models due to their intrinsic modeling assumptions. These comparisons will assist aerodynamic designers in choosing appropriate turbulence models, and may benefit future modeling research.