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    Study on Air Accumulation and Influence on Flow Balance in Micro-Injection Molding

    Source: Journal of Manufacturing Science and Engineering:;2011:;volume( 133 ):;issue: 001::page 11004
    Author:
    Wei Cao
    ,
    Shubing Ye
    ,
    Qian Li
    ,
    Changyu Shen
    ,
    Shufeng Gan
    DOI: 10.1115/1.4003337
    Publisher: The American Society of Mechanical Engineers (ASME)
    Abstract: The conventional finite element method was employed to study the relationship between melt filling and air accumulation in micro-cavities. The variational equation for melt flow with slip boundary condition and air resistance was generalized based on Galerkin principle. To investigate the effect of air accumulation, the governing equation for air flow inside runner was established by dimensionless method. An iterative approach was proposed to solve the coupled melt flow problem and air flow problem. Numerical results show that air accumulation can affect the melt filling in micro-cavity, and closely depends on injection speed. Adjusting branch runner distribution can improve the flow balance, which was convinced by a real micro-part manufacturing.
    keyword(s): Pressure , Flow (Dynamics) , Molding , Bifurcation , Cavities , Equations , Boundary-value problems , Air flow , Manufacturing AND Mechanisms ,
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      Study on Air Accumulation and Influence on Flow Balance in Micro-Injection Molding

    URI
    http://yetl.yabesh.ir/yetl1/handle/yetl/146925
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    contributor authorWei Cao
    contributor authorShubing Ye
    contributor authorQian Li
    contributor authorChangyu Shen
    contributor authorShufeng Gan
    date accessioned2017-05-09T00:45:34Z
    date available2017-05-09T00:45:34Z
    date copyrightFebruary, 2011
    date issued2011
    identifier issn1087-1357
    identifier otherJMSEFK-28429#011004_1.pdf
    identifier urihttp://yetl.yabesh.ir/yetl/handle/yetl/146925
    description abstractThe conventional finite element method was employed to study the relationship between melt filling and air accumulation in micro-cavities. The variational equation for melt flow with slip boundary condition and air resistance was generalized based on Galerkin principle. To investigate the effect of air accumulation, the governing equation for air flow inside runner was established by dimensionless method. An iterative approach was proposed to solve the coupled melt flow problem and air flow problem. Numerical results show that air accumulation can affect the melt filling in micro-cavity, and closely depends on injection speed. Adjusting branch runner distribution can improve the flow balance, which was convinced by a real micro-part manufacturing.
    publisherThe American Society of Mechanical Engineers (ASME)
    titleStudy on Air Accumulation and Influence on Flow Balance in Micro-Injection Molding
    typeJournal Paper
    journal volume133
    journal issue1
    journal titleJournal of Manufacturing Science and Engineering
    identifier doi10.1115/1.4003337
    journal fristpage11004
    identifier eissn1528-8935
    keywordsPressure
    keywordsFlow (Dynamics)
    keywordsMolding
    keywordsBifurcation
    keywordsCavities
    keywordsEquations
    keywordsBoundary-value problems
    keywordsAir flow
    keywordsManufacturing AND Mechanisms
    treeJournal of Manufacturing Science and Engineering:;2011:;volume( 133 ):;issue: 001
    contenttypeFulltext
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