Computerized Modeling and Simulation of Spiral Bevel and Hypoid Gears Manufactured by Gleason Face Hobbing ProcessSource: Journal of Mechanical Design:;2006:;volume( 128 ):;issue: 006::page 1315Author:Qi Fan
DOI: 10.1115/1.2337316Publisher: The American Society of Mechanical Engineers (ASME)
Abstract: The Gleason face hobbing process has been widely applied by the gear industry. But so far, few papers have been found regarding exact modeling and simulation of the tooth surface generations and tooth contact analysis (TCA) of face hobbed spiral bevel and hypoid gear sets. This paper presents the generalized theory of the face hobbing generation method, mathematic models of tooth surface generations, and the simulation of meshing of face hobbed spiral bevel and hypoid gears. The face hobbing indexing motion is described and visualized. A generalized description of the cutting blades is introduced by considering four sections of the blade edge geometry. A kinematical model is developed and analyzed by breaking down the machine tool settings and the relative motions of the machine elemental units and applying coordinate transformations of the elemental motions. The developed face hobbing generation model is directly related to a physical bevel gear generator. A generalized and enhanced TCA algorithm is proposed. The face hobbing process has two categories, non-generated (Formate®) and generated methods, applied to the tooth surface generation of the gear. In both categories, the pinion is always finished with the generated method. The developed tooth surface generation model covers both categories with left-hand and right-hand members. Based upon the developed theory, an advanced tooth surface generation and TCA program is developed and integrated into Gleason CAGE™for Windows Software. Two numerical examples are provided to illustrate the implementation of the developed mathematic models.
keyword(s): Motion , Simulation , Gears , Modeling , Machinery , Blades , Cutting , Geometry , Design , Generators AND Algorithms ,
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contributor author | Qi Fan | |
date accessioned | 2017-05-09T00:20:52Z | |
date available | 2017-05-09T00:20:52Z | |
date copyright | November, 2006 | |
date issued | 2006 | |
identifier issn | 1050-0472 | |
identifier other | JMDEDB-27837#1315_1.pdf | |
identifier uri | http://yetl.yabesh.ir/yetl/handle/yetl/134253 | |
description abstract | The Gleason face hobbing process has been widely applied by the gear industry. But so far, few papers have been found regarding exact modeling and simulation of the tooth surface generations and tooth contact analysis (TCA) of face hobbed spiral bevel and hypoid gear sets. This paper presents the generalized theory of the face hobbing generation method, mathematic models of tooth surface generations, and the simulation of meshing of face hobbed spiral bevel and hypoid gears. The face hobbing indexing motion is described and visualized. A generalized description of the cutting blades is introduced by considering four sections of the blade edge geometry. A kinematical model is developed and analyzed by breaking down the machine tool settings and the relative motions of the machine elemental units and applying coordinate transformations of the elemental motions. The developed face hobbing generation model is directly related to a physical bevel gear generator. A generalized and enhanced TCA algorithm is proposed. The face hobbing process has two categories, non-generated (Formate®) and generated methods, applied to the tooth surface generation of the gear. In both categories, the pinion is always finished with the generated method. The developed tooth surface generation model covers both categories with left-hand and right-hand members. Based upon the developed theory, an advanced tooth surface generation and TCA program is developed and integrated into Gleason CAGE™for Windows Software. Two numerical examples are provided to illustrate the implementation of the developed mathematic models. | |
publisher | The American Society of Mechanical Engineers (ASME) | |
title | Computerized Modeling and Simulation of Spiral Bevel and Hypoid Gears Manufactured by Gleason Face Hobbing Process | |
type | Journal Paper | |
journal volume | 128 | |
journal issue | 6 | |
journal title | Journal of Mechanical Design | |
identifier doi | 10.1115/1.2337316 | |
journal fristpage | 1315 | |
journal lastpage | 1327 | |
identifier eissn | 1528-9001 | |
keywords | Motion | |
keywords | Simulation | |
keywords | Gears | |
keywords | Modeling | |
keywords | Machinery | |
keywords | Blades | |
keywords | Cutting | |
keywords | Geometry | |
keywords | Design | |
keywords | Generators AND Algorithms | |
tree | Journal of Mechanical Design:;2006:;volume( 128 ):;issue: 006 | |
contenttype | Fulltext |