Fundamental Analysis of the Secondary Flows and Jet-Wake in a Torque Converter Pump—Part I: Model and Flow in a Rotating Passage

Abstract

Previously, experimental results for the velocity field in a torque converter pump showed strong jet/wake characteristics including backflows and circulatory secondary flows. To understand the fundamental flow behavior simplified analytical/numerical Navier-Stokes flow models were developed herein to independently analyze the pump pressure-to-suction side jet/wake flow, the core-to-shell side jet/wake flow, and the secondary flows. Parametric studies were undertaken to evaluate the effect that operating conditions and geometry had on the characteristics. Two relatively simple models were employed: (i) a rotating two-dimensional straight-walled duct to model the pressure-to-suction side jet/wake flow due to rotational Coriolis forces and (ii) a 180 deg flow bend to model the core-to-shell side jet/wake flow due to rapid radial/axial flow turning. The formation and development of the pump jet/wake flow was studied in detail. Results showed that the suction side wake, which was due to the counter-rotational tangential Coriolis force, was almost only a function of the modified Rossby number and independent of the Reynolds number. Increasing the modified Rossby number increased the pressure-to-suction side jet/wake flow. A geometric parameter that was seen to affect the pump flow was the backsweeping angle for the pressure-to-suction side jet/wake. Results showed that using backswept blades can completely eliminate the pressure-to-suction side jet/wake flow effect. Other geometrical parameters were tested but only a small to moderate influence on the jet/wake flow phenomena was found. Predicted trends compared favorably with experimental results.