Design of Ultrathin-Seal Asphalt Pavement: Influence Analysis Based on the DEM and Mesoscopic Compaction

Abstract

An ultrathin seal serves as a preventive maintenance technology. The design method predominantly relies on engineering experience and lacks a theoretical foundation. In order to investigate the impact of aggregate size, spreading mass, and original pavement texture depth on the formation of an ultrathin seal, a compaction model was developed using the discrete element method (DEM). Different aggregate sizes and spreading masses were analyzed to examine the particle structure and thickness. The three-dimensional (3D) Weierstrass–Mandelbrot (WM) function was used to reconstruct random rough surfaces to assess the effect of the original pavement texture depth (1, 2, 3, and 4 mm) on voids and dosage of filling asphalt. Results showed that the dynamic compaction led to a rapid increase in collision velocity and then declined sharply by 0.02 s, eventually reaching zero by 0.3 s. Particle contacts steadily increased to 365 by 0.3 s and kept stable after the plateau, indicating the formation of an interlocking structure. Coordination numbers and contact vectors varied with particle size and spreading mass, which were more pronounced for small particles. However, the smaller particles (<4.5 mm) had negligible compaction effects, suggesting that the optimal aggregate size should be 3–5 mm. Excessive spreading mass resulted in a multilayered structure incompatible with the single thickness requirement and the recommended range was 9–12 kg/m2. Furthermore, greater texture depth led to higher void content at the bottom of the seal, requiring more filling asphalt. Therefore, when designing asphalt dosage, both the compaction and the variation in voids due to the original pavement texture depth should be considered to ensure sufficient contacts.