Recycling Waste Gypsum Drywalls as Partial Cement Replacement in Concrete Exposed to Different Environmental Conditions

Abstract

Recycled gypsum powder from waste drywalls is a new alternative that has been recently introduced for partial cement replacement in concrete for construction applications. It has been shown that the recycled gypsum, alongside fly ash, can partially replace cement in concrete to some extent without hurting the required properties of concrete. In this paper, the impact of recycled gypsum content on the durability of concrete (hereafter called gypsum concrete) exposed to different environmental exposures is evaluated. A total of 153 concrete cylinders (100×200 mm) with different recycled gypsum contents (0%, 10%, and 20% of cement replacement) were considered. Each mix was exposed to air-dry, freshwater, seawater, freshwater–air dry cyclic, and seawater–air dry cyclic conditions. The specimens were tested in compression loading after 1,000, 3,000, and 6,000 h of exposure. Recycled gypsum used in this research was in two types of a powder with fine particles only (hereafter called fine gypsum) and in the form of mixed fine, coarse, and paper particles (hereafter called whole gypsum). Other mechanical and physical properties of concrete such as absorption, volume change, and ultrasonic pulse velocity were analyzed. It was observed that the compressive strength of the specimens with 10% and 20% fine gypsum content at Day 28 was about 36% and 40% lower than that of the control specimens, respectively. However, the strength gap was reduced to about 16% and 7% at the end of 6,000 h in the air-dry condition. The specimens submerged in freshwater and seawater showed a rate of strength gain higher than that of the control specimens, bringing the compressive strength of the gypsum concrete specimens slightly higher than that of the control specimens after 6,000 h exposure. Overall, recycled gypsum in combination with fly ash not only does not hurt the long-term strength of concrete but also can enhance the strength under certain conditions, mostly those exposures involving water exposure.