Three Dimensional Film Stability and Draw Resonance

Abstract

In order to understand the effects of inertia and gravity on draw resonance and on the physical mechanism of draw resonance in three-dimensional Newtonian film casting, a linear stability analysis has been conducted. An eigenvalue problem resulting from the linear stability analysis is formulated and solved as a nonlinear two-point boundary value problem to determine the critical draw ratios. Neutral stability curves are plotted to separate the stable/unstable domain in different appropriate parameter spaces. Both inertia and gravity stabilize the process and the process is more unstable to two- than to three-dimensional disturbances. The effects of inertia and gravity on the physical mechanism of draw resonance have been investigated using the eigenfunctions from the eigenvalue problem. A new approach is introduced in order to evaluate the traveling times of kinematic waves from the perturbed thickness at the take-up, which satisfies the same stability criterion illustrating the general stability of the system.