Effect of Deinking Paper Sludge on Thermal, Energetic, and Mechanical Properties of Fired Clay Bricks

Abstract

The production of pulp and paper from recycled paper generates significant quantities of deinking paper sludge (DPS). This sludge contains a significant amount of organic matter (36%) as well as heavy metals such as Pb, Zn, and Cr. In this work, the incorporation of DPS (0%, 8%, 10%, and 12%) in the manufacture of clay bricks leads to valorization of this waste by showing that two of its contents considered problematic (organic matter and heavy metals) have several positive effects. It was found that the organic parts were transformed into pores after brick firing (850°C), which improved thermal insulation while keeping mechanical resistance in conformity with usual standards. For the heavy metals, which make DPS a hazardous waste, a leaching test was employed. The results show that these metals were trapped in the ceramic matrix after the firing of bricks at a high temperature, resulting in a final product that was not dangerous. Other tests were carried out on bricks with DPS to evaluate density, water absorption, shrinkage, loss on ignition, porosity, and microstructure in order to characterize this new product. It was concluded that DPS can be used in clay bricks as an asset for the formation of pores to enhance thermal insulation. The addition of DPS can be optimized at 10% to comply with the standard and not exceed the required values for shrinkage, water absorption, and loss on ignition.