Power Systems Development Facility: High Temperature, High Pressure Filter System Operations in a Combustion Gas1

Abstract

The Power Systems Development Facility (PSDF) is a Department of Energy (DOE) sponsored engineering scale demonstration of two advanced coal-fired power systems. Particulate cleanup is achieved by several High Temperature, High Pressure (HTHP) gas filtration systems. The PSDF was designed at sufficient scale so that advanced power systems and components could be tested in an integrated fashion to provide confidence and data for commercial scale-up. This paper provides an operations summary of a Siemens-Westinghouse Particulate Control Device (PCD) filtering combustion gas from a Kellogg, Brown, and Root (KBR) transport reactor located at the PSDF. The transport reactor is an advanced circulating fluidized bed reactor designed to operate as either a combustor or a gasifier. Particulate cleanup is achieved by using one of two PCDs, located downstream of the transport reactor. As of the end of 1998, the transport reactor has operated on coal as a combustor for over 3500 h. To date, filter elements from 3M, Blasch, Coors, Allied Signal (DuPont), IF&P, McDermott, Pall, Schumacher, and Specific Surface have been tested up to 1400 °F in the Siemens-Westinghouse PCD. The PSDF has a unique capability for the collection of samples of suspended dust entering and exiting the PCD with Southern Research Institute’s (SRI) in-situ particulate sampling systems. These systems have operated successfully and have proven to be invaluable assets. Isokinetic samples using a batch sampler, a cascade impactor and a cyclone manifold have provided valuable data to support the operation of the transport reactor and the PCD. Southern Research Institute has also supported the PSDF by conducting filter element material testing. [S0742-4795(00)02203-1]