Multi-Objective Optimization of Novel Cryogenic Cold Energy Recovery Power Generation System Using Response Surface Methodology
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Date
2026Author
Pattanayak, Lalatendu
Mohapatra, Taraprasad
Padhi, Biranchi Narayana
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Abstract. Liquefied natural gas (LNG) regasification releases a significant amount of cold energy. As a result, the use of LNG for cold energy has gained attention in both academic and engineering studies. In the case of high-pressure LNG (meeting the demands of the gas supply networks following regasification), applying the organic Rankine cycle and seawater as a heat source results in a significant exergy loss and relatively poor power generation. The purpose of this work is to propose a cryogenic power production system based on the direct expansion cycle for the effective use of LNG cold and pressure energy. The proposed system utilizes the low-temperature condensate from the heat recovery steam generator served as a low-grade heat source to reheat the re-gasified LNG to eliminate the use of seawater as a heat source. The LNG flowrate m˙LNG, temperature T4, and pressure P4 at the expander inlet were selected for sensitivity analysis. Then, a multi-objective optimization technique using response surface methodology is employed to maximize the thermal efficiency ηth and exergy efficiency ηex, and minimize the exergy destruction. Analysis of variance is used to verify the model adequacy, and the constructed model capacity to accurately predict the output responses is examined. Sensitivity analysis is used to recognize and rank different key parameters in order of relevance. The proposed system design demonstrated ηex increased up to 15.43% and ηth of 16.2% at m˙LNG/P4 of 100 kg/s/100 bar.