Centrifugal Compressor Surge in Closed-Loop Systems: Initial Modeling and Comparison With Experiments

Abstract

Heat pumps are expected to play a primary role in electrification of thermal users in the residential and industrial sectors. Dynamic compressors are widely used in large size heat pumps, thanks to their industrial replicability, compact size, affordable costs, and good performance in terms of efficiency and low acoustic emissions. The instability, which may occur in a compressor installed in closed-loop cycle such as in a heat pump, is quite different from the classic open loop configuration involving dynamic compressors. This is mainly due to the complexity of the compressor instability mechanism coupled to a vapor compression system connected with two-phase heat exchangers, having different thermal and fluid dynamic capacitance properties, under a physical feedback loop. The aim of this paper is to investigate the behavior of a dynamic compressor installed in an innovative heat pump prototype, of laboratory scale, under stable and unstable conditions. A preliminary simple dynamic model of the compression system consisting of a radial compressor, condenser, and evaporator is developed to represent the heat pump compression system, aiming at its time-dependent representation during compressor instable behavior. The evaporator and condenser are modeled using empirical correlations representing the heat exchange and phase change phenomena and including the thermal capacitances due to refrigerant mass and heat exchanger pipes. The preliminary validation of the dynamic model results is done through a dedicated experimental campaign, under different operating conditions. Results show the complexity of the interaction between the centrifugal compressor and the heat pump loop, discerning the different contributions to the time-dependent response of the system. Future steps will encompass a more detailed modeling of the heat pump loop and the use of updated field measurements, including liquid-level meters in the heat exchangers.