Impact of Cylinder-to-Cylinder Dispersion of Exhaust Gas Recirculation on the Three-Way Catalyst Performance and Tailpipe Emissions of Spark-Ignition Engines

Abstract

New generations of spark-ignition engines include exhaust gas recirculation (EGR) to improve the engine efficiency. Depending on the design of the EGR routing, some differences in the total amount of recirculated gases that reach each cylinder can be induced. This affects the air-to-fuel ratio on each cylinder due to the combination of the different temperature and composition of the gases at the intake valve closure. As a consequence, significant deviations in the combustion process and the subsequent composition upstream the three-way catalyst can be reached. This paper explores these effects on catalyst performance and tailpipe emissions, individualizing the behavior for each regulated species. The study was performed in a four-cylinder naturally aspirated engine with Atkinson cycle and a close-coupled three-way catalyst. The most significant deterioration in conversion efficiency appeared for the nitrogen oxides, directly linked to the EGR dispersion level. In the case of carbon monoxide (CO) emissions, no significant impact was observed except at high average EGR rates, where one or more of the cylinders exceeded the EGR tolerance for that speed and load. Based on these results, a strategy where the fuel injector command is adapted to correct the air-to-fuel ratio deviations induced by the EGR was developed and implemented.