Surface Temperature Mapping of a Metal Plate Using Ultrasound-Guided Wave Technique

Abstract

Surface temperature mapping is crucial for the monitoring and control of an object of interest, such as furnace, reactor pipes carrying hot fluids, or a component under a temperature-dependent process. While the use of waveguides for temperature measurement is well documented in literature, the attachment of the waveguide to a metallic component poses challenges. These include the relationship between the local waveguide temperature and that of the metal component, and wave leakage into the component. In this paper, the authors study the propagation of shear horizontal (SH) guided wave in a strip waveguide and its interaction with the notch embodiments in the waveguide. The effects of the type of notch and its depth on the SH mode characteristics are investigated through simulation studies. The mode of attachment of the waveguide to the metal component is by means a slot made in the component. The area of contact between the waveguide and metal component is optimized such that there is minimum wave leakage into the bulk material. Based on the simulation results, a waveguide strip is fabricated and used to monitor the local surface temperature of a test metal component. The waveguide is calibrated by correlating the time of flight (ToF) shift in the waveforms against reference temperature values. Thereafter, the instantaneous temperature of the metal component is determined from the calibration equations. A set of experimental trials are performed to check for repeatability. The experiments are conducted in near steady-state conditions for better accuracy in the measurements.