Synthesis and Performance of Polycarboxylate Ether Superplasticizers with Controlled Structure via RAFT Polymerization

Abstract

Comblike polycarboxylate superplasticizers (PCs) have been widely used as construction and building materials by means of high fluidity and fine dispersibility via electrostatic repulsion and steric hindrance. The conventional PCs are usually synthesized by free radical polymerization, which limit to understand and even distort the structure-property relationship due to the random molecular structure and the broad polydispersity. In this work, polycarboxylate ether superplasticizers of acrylic acid (AA) and ethylene glycol monovinyl PEG (EPEG) with controlled structure were prepared by reversible addition-fragmentation chain transfer (RAFT) polymerization. The resultant copolymers (denoted as EPCs) were characterized by FT-IR, 1H NMR and GPC spectroscopy. The effect of actual acid/ether (AA/EPEG) ratio on the adsorption capacity and dispersion ability of EPCs in cement paste were deeply investigated. These results demonstrate that the dispersibility of EPCs with controlled molecular weights and comparatively narrow polydispersity indexes (PDI=1.2–1.4) strongly depends on the acid/ether ratio. With an increase of the feed molar ratio of AA/EPEG from 4∶1 to 8∶1, the molecular weight and their distribution of EPCs increases accordingly. In addition, the adsorption capacity and dispersion property of EPCs to cement are densely related to the molecular structure and composition and superior to that of conventional PC analogues. A possible mechanism was proposed that EPCs can act uniformly on the surface of cement particles due to the well-defined molecular structure and well-distributed molecular weight, which is different from the conventional PCs, which will offer the fundamentals of design and synthesis for polycarboxylate superplasticizers with controlled structures.